First prototypes
This commit is contained in:
commit
ffa8f0f53b
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$fn = 90;
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bumper_diameter = 85;
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body_diameter = 69;
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m3nut_diameter = 6.5;
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difference() {
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// Cap
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union() {
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cylinder(r = bumper_diameter / 2,
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h = 5,
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center = true);
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translate([0, 0, -5])
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cylinder(r2 = bumper_diameter / 2,
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r1 = body_diameter /2,
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h = 5,
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center = true);
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translate([0, 0, 5])
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cylinder(r1 = bumper_diameter / 2,
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r2 = body_diameter /2,
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h = 5,
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center = true);
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translate([0, 0, -5 - 7.5])
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cylinder(r = body_diameter / 2,
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h = 10,
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center = true);
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}
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// Make the cap hollow
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translate([0, 0, -10 + 2.5])
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cylinder(r = (body_diameter / 2) - 5,
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h = 20.1,
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center = true);
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for(angle = [0, 90, 180, 270]) {
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rotate([0,0,angle])
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translate([0,
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body_diameter / 2 - 1.8 - 2.5,
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-10 - m3nut_diameter / 2])
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rotate([90, 0 ,0])
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union() {
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cylinder(r = m3nut_diameter / 2,
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h=3.6,
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center=true,
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$fn=6);
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translate([0,0,-3])
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cylinder(r = 3.5/2,
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h=6,
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center=true);
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}
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}
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}
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@ -0,0 +1,33 @@
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use <threads.scad>;
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$fn = 90;
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bumper_diameter = 85;
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body_diameter = 69;
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m3nut_diameter = 6.5;
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tolerance = 0.5;
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thread_diameter = body_diameter - 10;
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thread_pitch = 3;
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thread_lenght = 7.5;
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difference() {
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union() {
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translate([0, 0, 1.25])
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cylinder(r = body_diameter / 2 - 2.5 - tolerance,
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h=2.6,
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center=true);
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translate([0, 0, -thread_lenght])
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metric_thread(thread_diameter,
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thread_pitch,
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thread_lenght);
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}
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for(pos = [-15, 15]) {
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translate([pos, 0, 2.5 + 2.5])
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sphere(r = 5, center=true);
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}
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}
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/*
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* ISO-standard metric threads, following this specification:
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* http://en.wikipedia.org/wiki/ISO_metric_screw_thread
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*
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* Dan Kirshner - dan_kirshner@yahoo.com
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*
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* You are welcome to make free use of this software. Retention of my
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* authorship credit would be appreciated.
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*
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* Version 1.7. 2015-11-28 Larger x-increment - for small-diameters.
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* Version 1.6. 2015-09-01 Options: square threads, rectangular threads.
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* Version 1.5. 2015-06-12 Options: thread_size, groove.
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* Version 1.4. 2014-10-17 Use "faces" instead of "triangles" for polyhedron
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* Version 1.3. 2013-12-01 Correct loop over turns -- don't have early cut-off
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* Version 1.2. 2012-09-09 Use discrete polyhedra rather than linear_extrude ()
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* Version 1.1. 2012-09-07 Corrected to right-hand threads!
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*/
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// Examples.
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//
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// Standard M8 x 1.
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// metric_thread (diameter=8, pitch=1, length=4);
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// Square thread.
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// metric_thread (diameter=8, pitch=1, length=4, square=true);
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// Non-standard: long pitch, same thread size.
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//metric_thread (diameter=8, pitch=4, length=4, thread_size=1, groove=true);
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// Non-standard: 20 mm diameter, long pitch, square "trough" width 3 mm,
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// depth 1 mm.
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//metric_thread (diameter=20, pitch=8, length=16, square=true, thread_size=6,
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// groove=true, rectangle=0.333);
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// English: 1/4 x 20.
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//english_thread (diameter=1/4, threads_per_inch=20, length=1);
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// Thread for mounting on Rohloff hub.
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//difference () {
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// cylinder (r=20, h=10, $fn=100);
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//
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// metric_thread (diameter=34, pitch=1, length=10, internal=true, n_starts=6);
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//}
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// ----------------------------------------------------------------------------
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function segments (diameter) = min (50, ceil (diameter*6));
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// ----------------------------------------------------------------------------
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// internal - true = clearances for internal thread (e.g., a nut).
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// false = clearances for external thread (e.g., a bolt).
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// (Internal threads should be "cut out" from a solid using
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// difference ()).
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// n_starts - Number of thread starts (e.g., DNA, a "double helix," has
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// n_starts=2). See wikipedia Screw_thread.
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// thread_size - (non-standard) size of a single thread "V" - independent of
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// pitch. Default: same as pitch.
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// groove - (non-standard) subtract inverted "V" from cylinder (rather than
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// add protruding "V" to cylinder).
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// square - Square threads (per
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// https://en.wikipedia.org/wiki/Square_thread_form).
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// rectangle - (non-standard) "Rectangular" thread - ratio depth/width
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// Default: 1 (square).
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module metric_thread (diameter=8, pitch=1, length=1, internal=false, n_starts=1,
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thread_size=-1, groove=false, square=false, rectangle=0)
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{
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// thread_size: size of thread "V" different than travel per turn (pitch).
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// Default: same as pitch.
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local_thread_size = thread_size == -1 ? pitch : thread_size;
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local_rectangle = rectangle ? rectangle : 1;
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n_segments = segments (diameter);
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h = (square || rectangle) ? local_thread_size*local_rectangle/2 : local_thread_size * cos (30);
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h_fac1 = (square || rectangle) ? 0.90 : 0.625;
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// External thread includes additional relief.
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h_fac2 = (square || rectangle) ? 0.95 : 5.3/8;
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if (! groove) {
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metric_thread_turns (diameter, pitch, length, internal, n_starts,
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local_thread_size, groove, square, rectangle);
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}
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difference () {
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// Solid center, including Dmin truncation.
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if (groove) {
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cylinder (r=diameter/2, h=length, $fn=n_segments);
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} else if (internal) {
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cylinder (r=diameter/2 - h*h_fac1, h=length, $fn=n_segments);
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} else {
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// External thread.
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cylinder (r=diameter/2 - h*h_fac2, h=length, $fn=n_segments);
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}
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if (groove) {
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metric_thread_turns (diameter, pitch, length, internal, n_starts,
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local_thread_size, groove, square, rectangle);
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}
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}
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}
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// ----------------------------------------------------------------------------
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// Input units in inches.
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// Note: units of measure in drawing are mm!
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module english_thread (diameter=0.25, threads_per_inch=20, length=1,
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internal=false, n_starts=1, thread_size=-1, groove=false,
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square=false, rectangle=0)
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{
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// Convert to mm.
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mm_diameter = diameter*25.4;
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mm_pitch = (1.0/threads_per_inch)*25.4;
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mm_length = length*25.4;
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echo (str ("mm_diameter: ", mm_diameter));
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echo (str ("mm_pitch: ", mm_pitch));
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echo (str ("mm_length: ", mm_length));
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metric_thread (mm_diameter, mm_pitch, mm_length, internal, n_starts,
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thread_size, groove, square, rectangle);
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}
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// ----------------------------------------------------------------------------
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module metric_thread_turns (diameter, pitch, length, internal, n_starts,
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thread_size, groove, square, rectangle)
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{
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// Number of turns needed.
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n_turns = floor (length/pitch);
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intersection () {
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// Start one below z = 0. Gives an extra turn at each end.
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for (i=[-1*n_starts : n_turns+1]) {
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translate ([0, 0, i*pitch]) {
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metric_thread_turn (diameter, pitch, internal, n_starts,
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thread_size, groove, square, rectangle);
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}
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}
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// Cut to length.
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translate ([0, 0, length/2]) {
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cube ([diameter*3, diameter*3, length], center=true);
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}
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}
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}
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// ----------------------------------------------------------------------------
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module metric_thread_turn (diameter, pitch, internal, n_starts, thread_size,
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groove, square, rectangle)
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{
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n_segments = segments (diameter);
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fraction_circle = 1.0/n_segments;
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for (i=[0 : n_segments-1]) {
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rotate ([0, 0, i*360*fraction_circle]) {
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translate ([0, 0, i*n_starts*pitch*fraction_circle]) {
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thread_polyhedron (diameter/2, pitch, internal, n_starts,
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thread_size, groove, square, rectangle);
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}
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}
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}
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}
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// ----------------------------------------------------------------------------
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// z (see diagram) as function of current radius.
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// (Only good for first half-pitch.)
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function z_fct (current_radius, radius, pitch)
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= 0.5* (current_radius - (radius - 0.875*pitch*cos (30)))
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/cos (30);
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// ----------------------------------------------------------------------------
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module thread_polyhedron (radius, pitch, internal, n_starts, thread_size,
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groove, square, rectangle)
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{
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n_segments = segments (radius*2);
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fraction_circle = 1.0/n_segments;
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local_rectangle = rectangle ? rectangle : 1;
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h = (square || rectangle) ? thread_size*local_rectangle/2 : thread_size * cos (30);
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outer_r = radius + (internal ? h/20 : 0); // Adds internal relief.
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//echo (str ("outer_r: ", outer_r));
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// A little extra on square thread -- make sure overlaps cylinder.
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h_fac1 = (square || rectangle) ? 1.1 : 0.875;
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inner_r = radius - h*h_fac1; // Does NOT do Dmin_truncation - do later with
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// cylinder.
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translate_y = groove ? outer_r + inner_r : 0;
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reflect_x = groove ? 1 : 0;
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// Make these just slightly bigger (keep in proportion) so polyhedra will
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// overlap.
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x_incr_outer = (! groove ? outer_r : inner_r) * fraction_circle * 2 * PI * 1.02;
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x_incr_inner = (! groove ? inner_r : outer_r) * fraction_circle * 2 * PI * 1.02;
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z_incr = n_starts * pitch * fraction_circle * 1.005;
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/*
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(angles x0 and x3 inner are actually 60 deg)
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/\ (x2_inner, z2_inner) [2]
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/ \
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(x3_inner, z3_inner) / \
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[3] \ \
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|\ \ (x2_outer, z2_outer) [6]
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| \ /
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| \ /|
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z |[7]\/ / (x1_outer, z1_outer) [5]
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| | | /
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| x | |/
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| / | / (x0_outer, z0_outer) [4]
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| / | / (behind: (x1_inner, z1_inner) [1]
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|/ | /
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y________| |/
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(r) / (x0_inner, z0_inner) [0]
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*/
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x1_outer = outer_r * fraction_circle * 2 * PI;
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z0_outer = z_fct (outer_r, radius, thread_size);
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//echo (str ("z0_outer: ", z0_outer));
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//polygon ([[inner_r, 0], [outer_r, z0_outer],
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// [outer_r, 0.5*pitch], [inner_r, 0.5*pitch]]);
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z1_outer = z0_outer + z_incr;
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// Give internal square threads some clearance in the z direction, too.
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bottom = internal ? 0.235 : 0.25;
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top = internal ? 0.765 : 0.75;
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translate ([0, translate_y, 0]) {
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mirror ([reflect_x, 0, 0]) {
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if (square || rectangle) {
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// Rule for face ordering: look at polyhedron from outside: points must
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// be in clockwise order.
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polyhedron (
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points = [
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[-x_incr_inner/2, -inner_r, bottom*thread_size], // [0]
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[x_incr_inner/2, -inner_r, bottom*thread_size + z_incr], // [1]
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[x_incr_inner/2, -inner_r, top*thread_size + z_incr], // [2]
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[-x_incr_inner/2, -inner_r, top*thread_size], // [3]
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[-x_incr_outer/2, -outer_r, bottom*thread_size], // [4]
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[x_incr_outer/2, -outer_r, bottom*thread_size + z_incr], // [5]
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[x_incr_outer/2, -outer_r, top*thread_size + z_incr], // [6]
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[-x_incr_outer/2, -outer_r, top*thread_size] // [7]
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],
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faces = [
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[0, 3, 7, 4], // This-side trapezoid
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[1, 5, 6, 2], // Back-side trapezoid
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[0, 1, 2, 3], // Inner rectangle
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[4, 7, 6, 5], // Outer rectangle
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// These are not planar, so do with separate triangles.
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[7, 2, 6], // Upper rectangle, bottom
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[7, 3, 2], // Upper rectangle, top
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[0, 5, 1], // Lower rectangle, bottom
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[0, 4, 5] // Lower rectangle, top
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]
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);
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} else {
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// Rule for face ordering: look at polyhedron from outside: points must
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// be in clockwise order.
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polyhedron (
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points = [
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[-x_incr_inner/2, -inner_r, 0], // [0]
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[x_incr_inner/2, -inner_r, z_incr], // [1]
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[x_incr_inner/2, -inner_r, thread_size + z_incr], // [2]
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[-x_incr_inner/2, -inner_r, thread_size], // [3]
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[-x_incr_outer/2, -outer_r, z0_outer], // [4]
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[x_incr_outer/2, -outer_r, z0_outer + z_incr], // [5]
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[x_incr_outer/2, -outer_r, thread_size - z0_outer + z_incr], // [6]
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[-x_incr_outer/2, -outer_r, thread_size - z0_outer] // [7]
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],
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faces = [
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[0, 3, 7, 4], // This-side trapezoid
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[1, 5, 6, 2], // Back-side trapezoid
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[0, 1, 2, 3], // Inner rectangle
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[4, 7, 6, 5], // Outer rectangle
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// These are not planar, so do with separate triangles.
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[7, 2, 6], // Upper rectangle, bottom
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[7, 3, 2], // Upper rectangle, top
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[0, 5, 1], // Lower rectangle, bottom
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||||
[0, 4, 5] // Lower rectangle, top
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||||
]
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||||
);
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||||
}
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||||
}
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||||
}
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||||
}
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||||
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||||
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|
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@ -0,0 +1,75 @@
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use <threads.scad>;
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$fn = 90;
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|
||||
bumper_diameter = 85;
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body_diameter = 69;
|
||||
m3nut_diameter = 6.5;
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|
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thread_diameter = body_diameter - 10;
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thread_pitch = 3;
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thread_lenght = 7.5;
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difference() {
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// Cap
|
||||
union() {
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cylinder(r = bumper_diameter / 2,
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h = 5,
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center = true);
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translate([0, 0, -5])
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cylinder(r2 = bumper_diameter / 2,
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r1 = body_diameter /2,
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h = 5,
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center = true);
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translate([0, 0, 5])
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cylinder(r1 = bumper_diameter / 2,
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r2 = body_diameter /2,
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h = 5,
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center = true);
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translate([0, 0, -5 - 7.5])
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cylinder(r = body_diameter / 2,
|
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h = 10,
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center = true);
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}
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// Make the cap hollow
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translate([0, 0, -10])
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cylinder(r = (body_diameter / 2) - 5,
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h = 15.1,
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||||
center = true);
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||||
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||||
// Hole for the lid
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||||
union() {
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||||
translate([0, 0, 5 + 1.25])
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||||
cylinder(r = body_diameter / 2 - 2.5, h=2.6, center=true);
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||||
translate([0, 0, -2.5])
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metric_thread(thread_diameter,
|
||||
thread_pitch,
|
||||
thread_lenght,
|
||||
internal=true);
|
||||
}
|
||||
|
||||
// Screw holes
|
||||
for(angle = [0, 90, 180, 270]) {
|
||||
rotate([0,0,angle])
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||||
translate([0,
|
||||
body_diameter / 2 - 1.8 - 2.5,
|
||||
-10 - m3nut_diameter / 2])
|
||||
rotate([90, 0 ,0])
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||||
union() {
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||||
cylinder(r = m3nut_diameter / 2,
|
||||
h=3.6,
|
||||
center=true,
|
||||
$fn=6);
|
||||
|
||||
translate([0,0,-3])
|
||||
cylinder(r = 3.5/2,
|
||||
h=6,
|
||||
center=true);
|
||||
}
|
||||
}
|
||||
}
|
||||
Loading…
Reference in New Issue